New Finishing Lines at JCB Cab Systems Facility

ExMac Automation, the UK’s leading manufacturer of material handling equipment, has supplied conveyor systems for two new cab finishing lines at the JCB Cab Systems plant in Rugeley, Staffordshire.

JCB, the family owned manufacturer of construction, agricultural and groundcare machinery produces over 300 different products on 5 continents in some of the world’s finest engineering factories.

ExMac JCB CAB Slat Conveyor

JCB CAB Slat Conveyor

The company’s Cab Systems business in Rugeley, Staffordshire, which manufactures cabs for other plants within JCB, has recently completed an assembly facility housing two new automated cab finishing lines designed to produce fully trimmed cabs for JCB’s Backhoe and Loadall ranges. The conveyor systems for both lines were designed and manufactured by Excel Automation, the UK’s leading supplier of material handling equipment.

The Backhoe line is 80m long with 21 stations. It features accumulating conveyors at the load and unload ends to allow buffering and operates at an approximate speed of one metre per minute.  The Loadall line has 20 stations, is 71m long and operates at slightly less than one metre per minute. It is also equipped with accumulating conveyors at load and unload ends to allow buffering. In addition, the Loadall line features a shuttle car system powered by an inductive loop. This provides an extremely neat solution as there is no solid conveyor forming a barrier across the assembly shop, and no power feed centenary system or loose dangling wires.

JCB CAB Slat Conveyor

JCB CAB Slat Conveyor

The design for both lines began in September 2006. Commissioning was carried out in two stages, with the Backhoe installation completed in Mar 2007 and the Loadall line during JCB’s September shutdown.

Commenting on the service and support provided by ExMac Automation, JCB’s Project Manufacturing Engineer Steve Cartwright says: “Excel was very responsive to the pressures of the programme, and the input from its engineering team ensured that from design to manufacture we received exactly the systems we specified.”

The fully finished cabs produced on the new lines are delivered to the main JCB assembly plant in Rocester. This plant had previously been supplied with cab variants from Rugeley, which were then configured and trimmed on its own trim lines to suit particular customer requirements.  Now the Rocester plant simply unloads fully trimmed Backhoe and Loadall cabs from transporters and fits them to the machines on its assembly lines.

Says Steve Cartwright: “The lines previously used at Rocester for final cab trim now provide additional production capacity to build Loadall and Backhoe machines.”